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Expert Insert Molding for Hand & Power Tools | TIANTEC

Common Applications of Insert Molding in Tool Manufacturing Insert molding is exceptionally common in the production of hand tools and power tools. It serves as a core process for ensuring structural strength, assembly efficiency, and aesthetic consistency. With over 20 years of OEM experience in the hand and power tool sectors, TIANTEC leverages its expertise […]

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How to Choose the Right Overmolding Injection Molding Factory for Tool Handles?

How to Choose the Right Overmolding Injection Molding Factory for Tool Handles? Key Insights: High-Quality Mold Design and OEM Processing for Overmolded Handles Overmolded handles are widely used in hand tools and power tools. The process involves first injection molding a rigid skeleton (substrate), followed by a secondary injection of a soft elastomeric material (overmold)

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Core Design Principles for Power Tool Housing Injection Molds: Driven by User Needs

Core Design Principles for Power Tool Housing Injection Molds: Driven by User Needs In over two decades of mold development at TIANTEC, power tool housing injection molds have been a very common request. These products are often destined for globally renowned brands, so our approach to product quality is comprehensive and systematic, ensuring we continuously

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PVD Titanium-Coated Stainless Steel Sanitary Component

This component is used in the high-end sanitary sector. It is made from high-strength stainless steel and formed through hot forging, ensuring high density and excellent impact resistance. CNC precision machining is then applied to achieve tight dimensional tolerances and complex structures, meeting customer requirements for accuracy and assembly. The surface is polished and electroplated, followed by PVD titanium coating, providing excellent corrosion resistance, wear resistance, and premium decorative appeal.

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Metal Control Knob

This component is used in high-end home appliances as a functional and aesthetic control knob, enhancing the overall product quality and user experience. It is manufactured by aluminum die casting, with CNC chamfering applied to the edges to ensure a comfortable feel and smooth assembly. The surface undergoes polishing and anodizing, achieving a matte finish while providing wear resistance, fingerprint resistance, and aesthetic appeal.

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High-End Home Appliance Rear Cover

This product is used in high-end home appliances as a rear cover providing protection and structural support, combining heat dissipation and decorative functions. It is manufactured using high-precision metal stamping, enabling stable batch production and structural integrity. Deburring operations are performed on edges and holes to ensure safety and smooth assembly. After polishing, the surface is coated with oil-based paint, enhancing surface finish and corrosion resistance.

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Aluminum Heat Sink Fins

The fins are manufactured using high-precision aluminum die casting, ensuring uniform structure and excellent thermal conductivity. Precision finishing operations including chamfering and deburring, tapping, and machining of holes are performed to ensure accurate assembly. The surface undergoes polishing and sandblasting, enhancing surface flatness and heat dissipation efficiency. Finally, coating is applied to improve corrosion resistance and achieve customized appearance.

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High-Difficulty Ceramic-Coated Food-Grade Baking Tray

This product is an environmentally friendly, high-grade baking tray. It is manufactured using high-precision aluminum die casting, achieving lightweight design and high-strength structure. After initial polishing, precision machining of the back positioning holes is performed.
The surface is first sandblasted to enhance adhesion, followed by ceramic coating. The challenge lies in the poor adhesion of ceramic powder and the strict thickness control of 20–45 μm; excessive thickness may cause chipping, while insufficient thickness can lead to peeling. During heating, care must be taken to prevent the ceramic from sliding under gravity.
To address these challenges, we use high-quality raw materials to ensure purity and stability of the ceramic powder. A customized production line with uniform spray gun systems is employed to achieve consistent powder deposition and precise process control. Finally, natural gas heating with temperature control ensures uniform curing of the coating.

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Medium-Sized Aluminum Die-Cast Automotive Structural Component

The component is manufactured using medium-sized aluminum die casting, achieving lightweight design and integrated forming, thereby reducing welding and assembly steps. Deburring and high-precision machining are performed, with critical end faces processed to tight tolerances to ensure assembly accuracy. Surface treatment includes deburring, ultrasonic cleaning, and sandblasting, removing residual contaminants and enhancing surface quality.

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