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This project stood out for its high production volume, short lead time, and strict appearance requirements. Overmolded products are naturally prone to low production efficiency, but through comprehensive solutions including optimized cooling systems, we accelerated production speed by nearly 30%.

This project required extremely high dimensional accuracy and tight tolerance control, with lens-to-bracket tolerances as strict as 0.03 mm. Any defective lenses would result in significant cost losses. Our ultra-high yield ultimately reduced customer costs by more than 22%.

This project required extremely high dimensional accuracy and tight tolerance control, with lens-to-bracket tolerances as strict as 0.03 mm. Any defective lenses would result in significant cost losses. Our ultra-high yield ultimately reduced customer costs by more than 22%.

This product has a relatively large volume with significant shrinkage variations. By balancing wall thickness and rib design in the mold, while ensuring uniform cooling, we achieved a final yield rate of over 98%.

Made from a combination of rigid PA66 and TPE, balancing chemical compatibility and mechanical interlocking. Yield was improved from 72% at other injection molding suppliers to 96%, significantly reducing costs and increasing production efficiency.