Hardware Project Cases​

This project showcased our holistic approach to product design and production. We consider not only aesthetics, but also durability, functionality, and part-to-part fit to ensure overall product excellence.

Part of the client’s premium product line, this cover required consistent frosted texture and refined engraving details. Through optimized ejection, cooling, and runner design, we achieved a flawless surface with no visible demolding or ejector marks.

Defects are highly visible on transparent parts, especially silver streaks. At the same time, precise tolerances were required to ensure consistent opening and closing performance. Through high-precision mold development, strict material drying, and process control, we successfully met the customer’s requirements.

As part of the client’s premium product line, this project demanded both a refined appearance and a sense of precision. Due to its small size and complex design, issues such as edge flash were likely to occur. With our comprehensive production solutions, we successfully delivered the desired visual effect.

This project stood out for its high production volume, short lead time, and strict appearance requirements. Overmolded products are naturally prone to low production efficiency, but through comprehensive solutions including optimized cooling systems, we accelerated production speed by nearly 30%.

This project required extremely high dimensional accuracy and tight tolerance control, with lens-to-bracket tolerances as strict as 0.03 mm. Any defective lenses would result in significant cost losses. Our ultra-high yield ultimately reduced customer costs by more than 22%.

This project required extremely high dimensional accuracy and tight tolerance control, with lens-to-bracket tolerances as strict as 0.03 mm. Any defective lenses would result in significant cost losses. Our ultra-high yield ultimately reduced customer costs by more than 22%.

This product has a relatively large volume with significant shrinkage variations. By balancing wall thickness and rib design in the mold, while ensuring uniform cooling, we achieved a final yield rate of over 98%.

Made from a combination of rigid PA66 and TPE, balancing chemical compatibility and mechanical interlocking. Yield was improved from 72% at other injection molding suppliers to 96%, significantly reducing costs and increasing production efficiency.